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Selected
Replicable Technology Models for Rural Application |
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Micro
Concrete Roofing Tiles |
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Profitability Analysis |
|
Particulars |
1st Year |
2nd Year |
|
Amount carried over |
--- |
49,000 |
|
Net realization |
1,37,500 |
1,37,500 |
|
Total realization (A) |
1,37,500 |
1,86,600 |
|
Depreciation |
15,496 |
15,496 |
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Interest |
12,000 |
9,600 |
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Depreciation + Interest (B) |
27,496 |
25,096 |
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Net surplus (A – B) |
1,10,004 |
1,61,504 |
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Tax |
1,400 |
1,400 |
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Surplus after tax (C) |
1,08,604 |
1,60,104 |
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Depreciation (D) |
15,496 |
15,496 |
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Net disposable surplus (C + D) |
1,24,100 |
1,75,600 |
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Personal income |
60,000 |
72,000 |
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Project Repayment of Loan |
15,000 |
20,000 |
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Amount to be carried over |
49,100 |
83,600 |
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Costs (10 mm for Central UP – in Rs.) |
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Item |
Unit |
Qty. |
Rate |
Amt |
|
Material per tile |
| Cement |
Kg. |
0.68 |
2.20 |
1.50 |
| Coarse sand |
Kg. |
0.68 |
0.10 |
0.07 |
| Fine sand |
Kg. |
1.36 |
0.20 |
0.27 |
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Labour for 200 tiles |
| Mason |
Per day |
1.00 |
60.00 |
0.30 |
| Labour |
Per day |
3.00 |
40.00 |
0.60 |
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Consumables |
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| Building rent |
Lumpsum |
|
0.09 |
0.15 |
| Power |
kWh |
1.78 |
2.00 |
0.02 |
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Cost of production |
| Production |
Efficiency |
|
0.98 |
0.98 |
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Total Cost |
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2.33 |
3.00 |
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Selling price |
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|
6.00 |
6.00 |
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Net realization per tile |
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|
3.00 |
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System
Design
MCR technology has significant potential with considerable
evidence to indicate that the package is widely
replicable. Till 1998 there were more than ten million
MCR tiles on roofs in India i.e. roughly 85 million
sq. ft. of roofing which would otherwise have been
thatch or fired clay tile. This represents a flow
of over Rs. 8 million private money from buyer to
entrepreneur providing approximately 1200 jobs with
no subsidies, thus showing that MCR roofing technology
might just be the only cost-effective, development-friendly
roofing option that can hold its own in the market
place.
A focus on entrepreneurs is perhaps, the more sustainable strategy
for large-scale dissemination of MCR. The development
of technology and provision of all support services
are now being directed to the entrepreneur to define
new relationships for user satisfaction and fulfillments
of needs. Over 200 private enterprises have deployed
a marketing strategy, which focuses on installation
of roofs for roadside hotels, shops and small business
operations. The strategy for large-scale dissemination
would be based on:
C
Franchise
development for technology transfer to enterprises
C
Regular
training of entrepreneurs
C
Marketing
linkages with cement industry
C
Continued
R&D and product development
C
Provision
of credit/loan facility
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